According to Applied Sciences in a 2021 article entitled, “Failure Analysis for Hydraulic System of Heavy-Duty Machine Tool with Incomplete Failure Data,” found that 50% of hydraulic cylinder failures were caused by oil pollution, poor maintenance and unsatisfactory outsourced parts quality. These types of common failures can cost a company in performance, safety and efficiency. Let’s take a closer look and learn what you can do to avoid downtime.
Learning from Studies
It’s always good to know statistics. You may be wondering if it’s just coincidence that hydraulic cylinder repairs are on the rise. Hydraulic cylinders are a vital component to many industries including construction, agriculture, mining, manufacturing, and marine, just to name a few. However, is there anything that can be done differently or proactively to ensure you’re not losing time and money on your current investment?
Hydraulic Cylinder Repairs
We all know that eventually the hydraulic cylinders will need repair. Some of the most common repairs include:
· Seals: Seals will come loose especially from scratches on the piston rods. Scratches whether deep or shallow, long or short can cause the seal to falter.
· Fluid Contamination: Small abrasive particles including dust and other foreign particles can scratch the inside of the cylinder causing damage.
· Sideloading: Sideloading can cause uneven wear on the cylinder rod
· Corrosion: Corrosion is a build-up on the outside of the hydraulic cylinder that looks like rust. However, corrosion can also cause pitting too.
Although there are more causes for hydraulic cylinder repairs, seals, fluid contamination, sideloading and corrosion are the most common issues we repair most often.
Choosing the Right Partner to Trust for Your Repairs
Being able to choose the right company to repair your hydraulic cylinder can make the difference when it comes to performance, safety and efficiency. EN-CHRO Plating specializes in the repair of hydraulic cylinders and piston rods of all sizes. Our expert technicians take the time to diagnose the problem and report to you our findings before work begins. It is important for you to know the steps taken to ensure the hydraulic cylinder is done right and to your satisfaction.
Once we gain your approval, EN-CHRO Plating will completely remove the existing coating in order to properly inspect repair areas and identify any imperfections. Our experienced
technicians will use various methods such as welding or electroplating to ensure the end result is a smooth and durable surface. Once complete, an additional inspection will be made, then the final hard chrome plating is performed ensuring it can operate at the highest level for years to come.
Contact us today at 708-450-1250 to get started with your hydraulic cylinder repairs. We’re centrally located in Melrose Park, IL for fast and easy service.